Analysis of the application and advantages of DMCHA (N,N-dimethylcyclohexylamine) in environmentally friendly polyurethane foam
Analysis of the application and advantages of DMCHA (N,N-dimethylcyclohexylamine) in environmentally friendly polyurethane foam
Catalog
- Introduction
- The basic properties of DMCHA
- Overview of environmentally friendly polyurethane foam
- The application of DMCHA in environmentally friendly polyurethane foam
- Analysis of the advantages of DMCHA in environmentally friendly polyurethane foam
- Product parameters and performance comparison
- Conclusion
1. Introduction
With the increasing global environmental awareness, environmentally friendly materials are being used in various fields more and more widely. As an important polymer material, polyurethane foam is widely used in furniture, construction, automobiles, packaging and other fields. However, traditional polyurethane foams release harmful substances during production, causing pollution to the environment. Therefore, the development of environmentally friendly polyurethane foam has become an important research direction in the industry. N,N-dimethylcyclohexylamine (DMCHA) is a highly efficient catalyst and shows unique advantages in environmentally friendly polyurethane foams. This article will discuss in detail the application and advantages of DMCHA in environmentally friendly polyurethane foam.
2. Basic properties of DMCHA
2.1 Chemical structure
The chemical name of DMCHA is N,N-dimethylcyclohexylamine, the molecular formula is C8H17N, and the molecular weight is 127.23 g/mol. Its chemical structure is as follows:
CH3
|
N-CH2-CH2-CH2-CH2-CH2-CH2-CH2-CH2
|
CH3
2.2 Physical Properties
DMCHA is a colorless to light yellow liquid with a unique amine odor. Its main physical properties are shown in the following table:
Properties | value |
---|---|
Boiling point | 160-162°C |
Density | 0.85 g/cm³ |
Flashpoint | 45°C |
Solution | Easy soluble in water and organic solvents |
Steam Pressure | 0.5 mmHg at 20°C |
2.3 Chemical Properties
DMCHA is a strongly basic organic amine with good catalytic properties. It can react with isocyanate to promote the formation of polyurethane foam. In addition, DMCHA also has good thermal and chemical stability, and is suitable for a variety of reaction conditions.
3. Overview of environmentally friendly polyurethane foam
3.1 Basic concepts of polyurethane foam
Polyurethane foam is a polymer material produced by chemical reaction of polyols and isocyanates. According to its structure and properties, polyurethane foam can be divided into rigid foam, soft foam and semi-rigid foam. Polyurethane foam has excellent properties such as lightweight, heat insulation, sound insulation, and buffering, and is widely used in various fields.
3.2 Definition of environmentally friendly polyurethane foam
Environmentally friendly polyurethane foam refers to polyurethane foam that has less environmental impact during production and use. Compared with traditional polyurethane foam, environmentally friendly polyurethane foam has the following characteristics:
- Use environmentally friendly raw materials to reduce the release of harmful substances.
- Reduce energy consumption and waste emissions during production.
- The product has good durability and recyclability during use.
3.3 Application fields of environmentally friendly polyurethane foam
Environmental-friendly polyurethane foam is widely used in the following fields:
- Construction Industry: used for wall insulation, roof insulation, floor sound insulation, etc.
- Furniture Industry: Filling materials for sofas, mattresses, seats and other furniture.
- Auto industry: used in car seats, instrument panels, door linings, etc.
- Packaging Industry: Used for buffer packaging for electronic equipment, precision instruments, etc.
4. Application of DMCHA in environmentally friendly polyurethane foam
4.1 The mechanism of action of DMCHA as a catalyst
DMCHA mainly plays a catalyst in the synthesis of polyurethane foam. Its mechanism of action is as follows:
- Promote the reaction between isocyanate and polyol: DMCHA can accelerate the reaction between isocyanate and polyol to form polyurethane prepolymers.
- Control reaction rate: The catalytic action of DMCHA can effectively control the reaction rate, avoiding too fast or too slow reaction, thereby ensuring the uniformity of the foam structure.
- Adjust the holes of foamDiameter and density: By adjusting the amount of DMCHA, the pore size and density of the foam can be controlled, thereby obtaining polyurethane foam with different properties.
4.2 Specific application of DMCHA in environmentally friendly polyurethane foam
The application of DMCHA in environmentally friendly polyurethane foam is mainly reflected in the following aspects:
- Rigid polyurethane foam: DMCHA, as a catalyst, can effectively promote the formation of rigid polyurethane foam and improve the strength and thermal insulation properties of the foam.
- Soft polyurethane foam: In soft polyurethane foam, DMCHA can adjust the softness and elasticity of the foam, making it more suitable for use in furniture and car seats.
- Semi-rigid polyurethane foam: The application of DMCHA in semi-rigid polyurethane foam can balance the hardness and elasticity of foam, and is suitable for packaging and construction fields.
4.3 Comparison of DMCHA with other catalysts
Compared with traditional catalysts, DMCHA has the following advantages:
- High efficiency: DMCHA has high catalytic efficiency and can significantly shorten the reaction time.
- Environmentality: DMCHA releases fewer harmful substances during production and use, and meets environmental protection requirements.
- Stability: DMCHA has good thermal stability and chemical stability, and is suitable for a variety of reaction conditions.
5. Analysis of the advantages of DMCHA in environmentally friendly polyurethane foam
5.1 Environmental performance
The application of DMCHA in environmentally friendly polyurethane foams significantly reduces the release of harmful substances during production. Compared with traditional catalysts, the use of DMCHA can reduce emissions of volatile organic compounds (VOCs), thereby reducing pollution to the environment.
5.2 Catalytic efficiency
DMCHA has efficient catalytic properties and can significantly shorten the molding time of polyurethane foam. This not only improves production efficiency, but also reduces energy consumption and meets the requirements of sustainable development.
5.3 Foam performance
DMCHA can effectively adjust the pore size and density of polyurethane foam, thereby obtaining foam materials of different properties. By adjusting the amount of DMCHA, high-strength, high elasticity, and high heat insulation polyurethane foam can be obtained to meet the needs of different application fields.
5.4 Economy
DMCHA is relatively expensive, but its efficient catalytic and environmentally friendly properties can significantly reduce production costs. In addition, the use of DMCHA can also reduce waste emissions and further reduce environmental governance costs.
6. Product parameters and performance comparison
6.1 Product parameters of DMCHA
The following are the main product parameters of DMCHA:
parameters | value |
---|---|
Appearance | Colorless to light yellow liquid |
Purity | ≥99% |
Boiling point | 160-162°C |
Density | 0.85 g/cm³ |
Flashpoint | 45°C |
Solution | Easy soluble in water and organic solvents |
Steam Pressure | 0.5 mmHg at 20°C |
6.2 Comparison of performance of environmentally friendly polyurethane foam
The following is a comparison of the properties of environmentally friendly polyurethane foams prepared using DMCHA and traditional catalysts:
Performance | Foot using DMCHA | Foodles using traditional catalysts |
---|---|---|
Density (kg/m³) | 30-50 | 30-50 |
Compressive Strength (kPa) | 150-200 | 120-180 |
Thermal conductivity (W/m·K) | 0.020-0.025 | 0.025-0.030 |
Elastic recovery rate (%) | 90-95 | 85-90 |
VOC emissions (mg/m³) | <50 | 100-150 |
6.3 Performance requirements for different application fields
The following are the performance requirements for environmentally friendly polyurethane foams in different application fields:
Application Fields | Density (kg/m³) | Compressive Strength (kPa) | Thermal conductivity (W/m·K) | Elastic recovery rate (%) |
---|---|---|---|---|
Construction Industry | 30-50 | 150-200 | 0.020-0.025 | 90-95 |
Furniture Industry | 20-40 | 100-150 | 0.025-0.030 | 85-90 |
Auto Industry | 40-60 | 200-250 | 0.020-0.025 | 90-95 |
Packaging Industry | 50-70 | 250-300 | 0.025-0.030 | 85-90 |
7. Conclusion
DMCHA, as an efficient catalyst, shows unique advantages in environmentally friendly polyurethane foams. Its efficient catalytic properties, environmentally friendly properties and economy make it an ideal choice for environmentally friendly polyurethane foam. By adjusting the amount of DMCHA, polyurethane foam with different properties can be obtained to meet the application needs of construction, furniture, automobiles, packaging and other fields. With the increase of environmental awareness and the advancement of technology, DMCHA’s application prospects in environmentally friendly polyurethane foam will be broader.
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