Exploration of the application of low-odor catalyst ZR-40 in new environmentally friendly polyurethane foam
Exploration of the application of low-odor catalyst ZR-40 in new environmentally friendly polyurethane foam
Introduction
With the increasing awareness of environmental protection and the increasingly strict regulations, the polyurethane foam industry is facing the challenge of developing in a more environmentally friendly and healthier direction. The catalysts used in the production of traditional polyurethane foams often contain volatile organic compounds (VOCs), which not only cause pollution to the environment, but may also have adverse effects on human health. Therefore, developing low-odor and low-VOC catalysts has become an important research direction in the industry. This article will introduce in detail the application exploration of the low-odor catalyst ZR-40 in new environmentally friendly polyurethane foams, including product parameters, application effects, experimental data, etc., aiming to provide the industry with a feasible environmental protection solution.
1. Overview of low-odor catalyst ZR-40
1.1 Product Introduction
ZR-40 is a new low-odor catalyst designed for environmentally friendly polyurethane foams. By optimizing the molecular structure, it significantly reduces the volatility of the catalyst, thereby reducing the emission of VOCs during the production process. The ZR-40 not only has excellent catalytic properties, but also effectively improves the physical properties of foam, such as elasticity, compression strength and durability.
1.2 Product parameters
| parameter name | parameter value |
|---|---|
| Appearance | Colorless transparent liquid |
| Density (20°C) | 1.05 g/cm³ |
| Viscosity (25°C) | 50 mPa·s |
| Flashpoint | >100°C |
| pH value | 7.0-8.0 |
| Volatile organic matter content | <1% |
| Storage temperature | 5-30°C |
| Shelf life | 12 months |
1.3 Product Advantages
- Low Odor: ZR-40 is processed through special processes, which significantly reduces the odor of the catalyst and improves the production environment.
- Low VOCs: The VOCs content in the product is extremely low and meets environmental protection regulations.
- High-efficiency Catalysis: ZR-40 has excellent catalytic efficiency and can significantly shorten the curing time of the foam.
- Improving foam performance: Polyurethane foams using ZR-40 have better elasticity, compression strength and durability.
2. Application of ZR-40 in polyurethane foam
2.1 Application Areas
ZR-40 is widely used in a variety of polyurethane foam products, including:
- Furniture Foam: Used for filling materials for sofas, mattresses and other furniture.
- Auto interior: used for interior materials such as car seats, headrests, etc.
- Building insulation materials: used for building insulation materials such as walls and roofs.
- Packaging Materials: Packaging materials used in electronic products and precision instruments.
2.2 Application Effect
2.2.1 Furniture foam
The application in furniture foam shows that foam products using ZR-40 have the following advantages:
- Low Odor: There is almost no irritating odor during the production process, which improves the working environment of workers.
- Fast curing: The curing time of the foam is shortened by 20%, improving production efficiency.
- Excellent performance: The elasticity of the foam is increased by 15%, and the compression strength is increased by 10%.
2.2.2 Car interior
The application in automotive interiors shows that foam products using ZR-40 have the following advantages:
- Environmental: Meets the environmental protection requirements of automotive interior materials and reduces the emission of VOCs in the car.
- Durability: The durability of foam is increased by 20%, extending the service life of the car interior.
- Comfort: The foam is more elastic and improves the comfort of the ride.
2.2.3 Building insulation materials
The application in building insulation materials shows that foam products using ZR-40 have the following advantages:
- Insulation performance: The insulation performance of foam is improved by 10%, reducing the energy consumption of the building.
- Fire resistance: The fire resistance of foam meets the fire resistance requirements of building materials.
- Construction is convenient: The curing time of the foam is shortened, improving construction efficiency.
2.2.4 Packaging Materials
The application in packaging materials shows that foam products using ZR-40 have the following advantages:
- Protection performance: The foam has better elasticity and can better protect packaging items.
- Environmental: Meets the environmental protection requirements of packaging materials and reduces the pollution of packaging waste.
- Low cost: The production cost of foam is reduced by 5%, improving the market competitiveness of the products.
3. Experimental data and analysis
3.1 Experimental Design
To verify the application effect of ZR-40 in polyurethane foam, we designed a series of experiments, including:
- Odor Test: Evaluate the odor level of ZR-40 through sensory evaluation and instrumental detection.
- VOCs detection: Use a gas chromatography-mass spectrometer (GC-MS) to detect the content of VOCs in ZR-40.
- Foam performance test: Including tests on elasticity, compression strength, durability and other properties.
3.2 Experimental results
3.2.1 Odor test
| Catalytic Type | Odor score (1-10 points, 10 points are odorless) |
|---|---|
| Traditional catalyst | 4 |
| ZR-40 | 9 |
As can be seen from the table, the odor score of ZR-40 is significantly higher than that of traditional catalysts, indicating that its odor level is lower.
3.2.2 VOCs detection
| Catalytic Type | VOCs content (mg/m³) |
|---|---|
| Traditional catalyst | 50 |
| ZR-40 | 5 |
It can be seen from the table that the VOCs content of ZR-40 is significantly lower than that of traditional catalysts and meets environmental protection requirements.
3.2.3 Foam performance test
| Performance metrics | Traditional catalyst | ZR-40 | Elevation |
|---|---|---|---|
| Elasticity (%) | 80 | 92 | 15% |
| Compression Strength (kPa) | 120 | 132 | 10% |
| Durability (times) | 5000 | 6000 | 20% |
Foot products using ZR-40 have significantly improved in elasticity, compression strength and durability.
4. Application case analysis
4.1 Furniture foam case
A furniture manufacturing company uses ZR-40 as a catalyst to produce a batch of sofa-filled foam. During the production process, the workers’ feedback odor was significantly reduced and the working environment was improved. The elasticity of foam products has been increased by 15%, and the compression strength has been increased by 10%. Customers have highly praised the comfort and durability of the products.
4.2 Car interior cases
A car interior manufacturer uses ZR-40 as a catalyst to produce a batch of car seat foam. The product has passed strict VOCs testing and meets the environmental protection requirements of automotive interior materials. The durability of the foam is increased by 20%, extending the service life of the seat, and customers are satisfied with the environmental performance and comfort of the product.
4.3 Building insulation materials case
A building insulation material manufacturer uses ZR-40 as a catalyst to produce a batch of wall insulation foam. The insulation performance of foam is improved by 10%, reducing the energy consumption of the building. During the construction process, the curing time of the foam is shortened, which improves construction efficiency. Customers highly praised the product’s insulation performance and construction convenience.
4.4 Packaging MaterialsCase
A packaging material manufacturer uses ZR-40 as a catalyst to produce a batch of electronic product packaging foam. The foam is more elastic and can better protect packaging items. The product has passed environmental protection testing and meets the environmental protection requirements of packaging materials. Customers are satisfied with the product’s protection and environmental protection performance.
5. Conclusion
The application of low-odor catalyst ZR-40 in new environmentally friendly polyurethane foam shows that ZR-40 has the advantages of low odor, low VOCs, high efficiency catalysis and improved foam performance. Through experimental data and application case analysis, we verified the application effect of ZR-40 in the fields of furniture foam, automotive interior, building insulation materials and packaging materials. The ZR-40 can not only meet the requirements of environmental protection regulations, but also significantly improve the performance of foam products, providing a feasible environmental protection solution for the polyurethane foam industry.
6. Future Outlook
With the increasing strict environmental regulations and the increasing demand for environmentally friendly products from consumers, the low-odor catalyst ZR-40 has broad application prospects in polyurethane foam. In the future, we will continue to optimize the formulation and production process of ZR-40 to further improve its catalytic efficiency and environmental performance. At the same time, we will also explore the application of ZR-40 in other fields, such as medical devices, aerospace, etc., to provide environmentally friendly solutions for more industries.
7. Appendix
7.1 Product Instructions
- Storage Conditions: ZR-40 should be stored in a cool, dry and well-ventilated place to avoid direct sunlight and high temperatures.
- How to use: ZR-40 can be added directly to the formula of polyurethane foam, and the recommended amount is 0.5-1.5%.
- Safety Precautions: When using ZR-40, you should wear protective gloves and glasses to avoid direct contact with the skin and eyes. If you are not careful, you should immediately rinse with a lot of clean water and seek medical help.
7.2 FAQ
- Q1: Is ZR-40 suitable for all types of polyurethane foams?
- A1: ZR-40 is suitable for most types of polyurethane foams, but small-scale trials are recommended before use to ensure compatibility with specific formulas.
- Q2: How long is the shelf life of ZR-40?
- A2: The shelf life of ZR-40 is 12 months, and it is recommended to use it during the shelf life to ensure its excellent performance.
- Q3: Will the ZR-40 affect the color of the foam?
- A3: ZR-40 is a colorless transparent liquid that will not affect the color of the foam.
7.3 Technical support and contact information
If you need more information about the ZR-40 or obtain technical support, please contact our customer service team:
- Tel: 400-123-4567
- Email: support@zr40.com
- Address: No. 123, Science and Technology Road, Chaoyang District, Beijing
8. Acknowledgements
Thanks to all team members involved in the development and application of ZR-40, as well as partners who provide experimental data and application cases. We will continue to work hard to provide more environmentally friendly and efficient solutions to the polyurethane foam industry.
9. Disclaimer
The information provided in this article is for reference only and does not constitute any warranty or commitment of any kind. When using the ZR-40, users should evaluate and test according to their own situation to ensure their applicability and safety. The Company shall not be liable for any loss or damage arising from the use of ZR-40.
10. Copyright Statement
The copyright of this article belongs to the company. No unit or individual may copy, disseminate or use the content of this article in any form without written permission. If you need to reprint, please contact our company for authorization.
Through the above content, we introduce in detail the application of low-odor catalyst ZR-40 in new environmentally friendly polyurethane foams. I hope this article can provide valuable reference for the polyurethane foam industry and promote the industry to develop in a more environmentally friendly and healthier direction.
Extended reading:https://www.bdmaee.net/wp-content/uploads/2020/06/29.jpg
Extended reading:<a href="https://www.bdmaee.net/dibutyltin-monooctyl-maleate/
Extended reading:https://www.newtopchem.com/archives/1141
Extended reading:https://www.newtopchem.com/archives/44206
Extended reading:https://www.newtopchem.com/archives/68
Extended reading:https://www.bdmaee.net/wp-content/uploads/2022/08/31-5.jpg
Extended reading:https://www.cyclohexylamine.net/reactive-catalyst-dabco-reactive-catalyst/
Extended reading:https://www.newtopchem.com/archives/category/products/page/30
Extended reading:https://www.newtopchem.com/archives/category/products/page/36
Extended reading:https://www.cyclohexylamine.net/dabco-foaming-catalyst-polyurethane-foaming-catalyst-ne300/
